LINEBOX-03 Carton Packing Line – 720 Boxes per Hour

LINEBOX-03 Box Packaging Line

The LINEBOX-03 Box Packaging Line is a fully automated, integrated system engineered for reliable and efficient carton forming, sealing, and transport in industrial packaging settings. This line brings together four seamlessly coordinated modules—an fully automatic case erector, motorized roller conveyor, passive roller conveyor, plus automatic box sealing machine—to automate the process of erecting, moving, and sealing up to 720 boxes per hour. It is ideal for use in manufacturing, logistics, e-commerce, and food processing sectors that require uninterrupted carton packaging. Built from high-strength steel and featuring servo-driven folding mechanisms, this system delivers steady performance while reducing manual involvement. Its modular design enables each section to work in precise coordination, ensuring even workflow and minimizing downtime. With a PLC-based control platform, conveyor speed of 18 m/min, along with a compact overall size of 6 m × 2 m, the LINEBOX-03 offers businesses a robust, cost-effective, and low-maintenance solution for automated carton handling and sealing.

LINEBOX-03 Box Packaging Line video

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Frequently Asked Questions about the LINEBOX-03 Box Packaging Line

1. What is the output rate of the box packaging line?
   This line can produce around 720 boxes per hour, or about 12 boxes per minute, depending on the size of the cartons and operator performance.
2. What carton sizes does the system handle?
   It is designed for cartons ranging from length between 200 and 500 mm, width between 200 and 400 mm, plus height between 150 and 350 mm. These specifications allow for smooth movement through each section.
3. Which tape types are supported for sealing?
   The box taper works with BOPP or Kraft tape in 48–60 mm widths, using a standard 75 mm inner core, which fits most industrial packaging needs.
4. What utilities are needed to run the box packaging line?
   The line operates on AC 220 V / 50 Hz / single phase power and requires compressed air at 0.6–0.8 MPa for the pneumatic functions of the case erector.
5. How many people are required to operate the line?
   Usually, one operator is sufficient to load carton blanks and oversee the process. For higher output, a second person may assist with loading products or palletizing.
6. How quickly can carton sizes be changed?
   Switching between carton formats takes just 3–5 minutes using either handwheel or pneumatic controls. Preset size settings make repeated changeovers easier.
7. Is it possible to connect the line to current automation systems?
   Yes, the line is built with a modular structure and can be linked to upstream filling, labeling, weighing, or palletizing equipment through standard mechanical and PLC connections.
8. How much floor space is needed for setup?
   The full line occupies about 6.1 meters long and 2.1 meters wide, with a minimum of 1 meter of clearance required for safe operation and maintenance.
9. What ongoing maintenance is advised?
   Regular upkeep involves lubricating rollers, checking belts, plus cleaning sensors. Inspect pneumatic filters and tape heads weekly to maintain reliable performance.
10. What is the typical return on investment (ROI)?
    Automating case forming, sealing, and conveying greatly cuts down on manual labor and material loss, with ROI usually reached in 12–18 months for medium to large production runs.

LINEBOX-03 Box Packaging Line Technical Details

ROI – Efficiency Gains with the LINEBOX-03 Box Packaging Line

The box packaging line helps lower manual labor needs and boosts packaging uniformity. By automating carton forming, sealing, and movement, it reduces the number of operators needed compared to manual processes. With a typical output of 720 boxes per hour, businesses can realize significant long-term savings per packaged unit. The servo-driven case erector delivers precise folding and glue application, minimizing carton waste and material loss. A motorized conveyor system with adjustable speed keeps workflow steady and helps avoid bottlenecks. This investment quickly pays off by increasing throughput, cutting downtime, and making labor use more efficient, with an expected ROI in 12–18 months for medium-volume packaging needs.

Main Features and Advantages of the LINEBOX-03 Box Packaging Line

The box packaging line is equipped with features that directly improve productivity and dependability. Its fully automatic case erector handles accurate carton opening and bottom flap folding using servo-driven motion. The RUBBER automatic box taper applies tape with steady pressure for a secure, professional seal. The RC2M-D conveyor keeps boxes moving at 18 m/min, while the RC1M passive conveyor acts as a buffer to manage changes in packaging speed. The modular setup allows for easy replacement of individual sections or future upgrades without changing the whole line. With quiet steel rollers, sturdy frames, along with a PLC-based control platform, the system is built for long service life and low maintenance. This results in less manual intervention, fewer mistakes, and greater reliability for continuous industrial use.

Operating Instructions for the LINEBOX-03 Box Packaging Line

Running the LINEBOX-03 box packaging line requires only basic manual tasks. Operators load flat carton blanks into the AUTOBOX10 erector magazine, which automatically picks, opens, and folds the bottom flaps. The formed cartons are moved by the motorized conveyor to the packing area, where products are inserted. Once filled, the carton travels through the RUBBER automatic box taper, where the top flaps are folded and sealed with 48–60 mm BOPP or Kraft tape. Completed boxes exit on the RC1M passive conveyor, ready for palletizing or pick-up. The system is equipped with emergency stop buttons and height-adjustable stands for comfortable operation. Regular checks of belts, air pressure, and sensors help maintain smooth operation.

Recommended Applications for the LINEBOX-03 Box Packaging Line

The box packaging line is designed for businesses that need high-volume or continuous packaging of standard carton sizes. Common uses include food and beverage production, e-commerce fulfillment centers, electronics manufacturing, pharmaceutical packaging operations, plus logistics warehouses. Any operation that needs consistent carton forming and sealing can benefit from this equipment. It is especially effective for secondary packaging or final dispatch stages where speed and uniformity are essential. Companies with changing order sizes can use the modular design to switch between batch sizes easily, without complicated adjustments.

Design Details and System Compatibility of the LINEBOX-03 Box Packaging Line

The LINEBOX-03 box packaging line is built with a space-saving design, measuring about 6095 mm total length and 2085 mm in width. The operating height of 650 mm is set for ergonomic use by standing operators. Its steel frame ensures solid construction, and adjustable legs make it easy to match the height of existing conveyors. The system works with a range of carton materials, including single-wall and double-wall corrugated cartons. The automatic box sealing machine is compatible with BOPP or Kraft tapes from 48–60 mm, offering flexibility for different sealing needs. The modular interface allows for easy connection with other automation equipment, such as labeling, weighing, or palletizing systems.

Capabilities and Performance of the LINEBOX-03 Box Packaging Line

The box packaging line keeps production moving efficiently while delivering reliable sealing quality. The servo-driven case erector offers accurate motion control, and the PLC system coordinates timing across the conveyors and taper. The line runs at a steady pace of 12 boxes per minute, making it suitable for medium-sized industrial applications. The quiet drive system (less than 60 dB) helps reduce operator fatigue. The RC2M-D conveyor uses a 12.5:1 gear ratio for the right balance of torque and speed. The taper applies controlled pressure to ensure tape stays secure during handling. This integrated setup minimizes handling time, improves packaging accuracy, and extends the equipment’s lifespan.

Safety Features and Robustness of the LINEBOX-03 Box Packaging Line

The LINEBOX-03 box packaging line is equipped with multiple safety features to protect operators and ensure lasting performance. Each module has emergency stop switches and clear safety guards to block access to moving parts. Pneumatic systems include pressure regulators and air filters for safe, controlled operation. The strong steel frame and powder-coated finish provide resistance to corrosion in industrial settings. Electrical parts meet CE safety standards, ensuring compliance with European requirements. Built for continuous, 24-hour use, the system is designed to maintain performance over long production runs, making it a dependable choice for demanding environments.

Adjustment Options and Service for the LINEBOX-03 Box Packaging Line

The box packaging line is easy to adjust for daily use. Changing carton sizes is simple with handwheel or pneumatic controls on the case erector and taper modules. Operators can switch formats in just a few minutes, without tools. Preventive maintenance includes lubricating rollers, checking belts and sensors, plus adjusting tape tension. The control panel gives diagnostic alerts and tracks cycles for maintenance planning. Thanks to its low-wear construction and easy-to-access parts, service downtime is kept to a minimum. Following regular maintenance routines helps keep the system running at peak efficiency and extends its operational life.

Purchase the LINEBOX-03 Box Packaging Line

To order the LINEBOX-03 box packaging line, customers can choose their preferred setup and click ADD TO CART for immediate purchase or GET OFFER to request a custom quote tailored to their production needs. This system provides a proven way to reduce manual packaging work, increase throughput, and improve the appearance of finished cartons. Its blend of precise engineering, energy-saving operation, plus modular construction makes it a smart investment for companies looking to upgrade their packaging process. With dependable after-sales support and spare parts availability, the LINEBOX-03 delivers ongoing performance and value for industrial users.